SUPARATOR SERIES 86
The series 84 models. A number of plates are mounted across the channel, such that the major part of the flow passes underneath under flow and a smaller portion passes overhead upper flow. That’s all, but it means everything in the separation of oil from water. Unique about this principle is the three-step separation mechanism; collect — concentrate — separate. If the level rises above the nose of the skimmer, the medium will flow into the skimmer trough All with a simple, passive construction. Its three-step separation process removes oil, without water, from the process at an early stage, warranting extremely short contact times.
The upper flow passes overhead and carries along the traces of oil into the first compartment; oil starts to show up. The oil is than separated without any water and discharged via outlet C. The longer the contact time, the more all these substances start to interact. Longer lifetimes mean less cost for make-up and less cost for disposal. By continuously removing the top layer from a bath or tank, and separating the oil from this fluid, an optimal result is achieved. An 86 unit in use.
Through the opening at the bottom, aqueous medium is sucked out from this compartment. With a simple, reliable, construction oil traces are separated continously, returning fresh, clean medium back to the process.
Oil is being concentrated into a floating layer of considerable thickness. To automatically add water if the level gets too low. A common way to deal with this is to regularly clean the installation: The sketch at the right shows a zuparator sectional view of the 86 tank. With a footprint of 1. All it takes is the unique, passive, construction.
It adds little in terms of efficiency while accumulation of dirt will make frequent cleaning necessary.
Whether there is a bypass flow, and how much, is set through lowering or zuparator the siphon by turning it clockwise or counter clockwise respectively. The configuration of suparahor The oil is removed very quickly, minimizing the contact time between pollution oil and chemistry, and avoiding different oils from mixing.
Part of the flow, the bypass flow, passes through here and over the effluent weir into the effluent compartment. Thanks to a wide range of powerful extensions, like flush headers and rake skimmers, the units can be used for suparato most challenging applications.
Oil builds up a thick layer in front of the oil weir. The series 86 units, with only two adjustments, make a very reliable and versatile system, which is used in large numbers in many industries and applications. Only fluctuation in the level or in the flow out ot the trough will cause the skimmer to change its position. Suparaator 86 package units. Some of the flow, the bypass flow, can be made to follow this route, through the siphon and into the effluent compartment.
The sketch at the right shows a cross sectional view of an 84 tank.
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Check valves, distribution valves and pressure gauge in the pump discharge line. What it looks like in practice. The clean aqueous medium runs off and is returned to the process. As long as the level is within the range of the skimmer, the surface layer from the tank or bath will run off into the skimmer trough.
The 88 series are the primary choise for automotive pre-treatment applications. The medium inside the skimmer trough is taken out, either by gravity of with a pump, Washers, cleaning baths, coolant sumps, API separators, sewer systems etc.
Skimmer, skimmer pump, effluent pump, sensors, controller and all interconnections; everything is integrated and fully assembled prior to shipment.
Because the oil is removed quickly, dirt and fine particles in the oil can not settle out in the process and are removed with the oil. Its three-step separation process removes oil, without water, from the process at an early stage, warranting extremely short contact times.
Oil is concentrated before separation. It will follow the liquid level as long as it is within the range of the skimmer, indicated by the dotted lines. The aqueous medium with oil enters here.
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The aqueous medium which collects in the effluent compartment is discharged through this outlet. The oil is separated without seriex which means it is not a chemical waste and has a certain value.
Conventional oil separators and skimmers require a thick layer of oil to function properly, but that means long contact times and accumulation of dirt.
Oil, grease, solids, chemicals, and what other substances found in the process, interact to form floating substances that are far from the nice, fluid, substance we think of when we say oil. The photo to the right shows an 86 unit in use, viewed from effluent side. It makes the 88 the easiest to integrate with your process with minimal on site installation cost.
The upper fraction of the oil layer runs off over the weir: The aqueous medium must be cleaned from oil in order to make better use of it; reuse of water or extended lifetime for cleaners, coolants etc. The aqueaous phase runs off, back into the main tank. Typically flushing is done during normal operation, using small amounts of fresh water.
The 84 series systems. Some floating matter tends to build up and will not go over the oil weir.
The standard setting is no bypass flow. Inside the Suparator device the oil traces are collected and concentrated to build an oil layer. The oil problem is eliminated. So it is necessary to keep the oil layer as thin as possible, but than you get a lot of water supraator separated with the oil. Oil control leads to longer life times, to process control and to quality control.